Industrial casting
Castings to customer requirements
We manufacture industrial castings, cast blanks and machined cast parts from customer drawings, 3D models, technical specifications and samples.
We manufacture cast parts for mechanical engineering, ship repair, industrial equipment, pumping equipment, energy sector, railway repair, construction, agricultural, forestry, peat, mining and processing machinery.
After receiving the source data, we check the design for casting, clarify material, machining and inspection requirements, agree on the process and supply the product at the required stage of completion.
Industrial casting
West Baltic Group manufactures industrial castings, cast blanks and machined cast parts from customer drawings, 3D models, technical specifications and samples.
Production is focused on cast parts for mechanical engineering, ship repair, industrial equipment, pumping equipment, energy sector, railway repair, construction, agricultural, forestry, peat, mining and processing machinery.
Castings and cast blanks by industry
| Industry | Typical castings and cast blanks | Purpose and application |
|---|---|---|
| Shipbuilding, ship repair and port equipment | Cylinder heads for marine diesel engines, cast blanks for cylinder liners, housing parts for diesel assemblies, marine pump parts, marine valve bodies, bronze bushings for shafts and deck mechanisms, pulleys and blocks for rigging equipment, cast mooring and port equipment elements, bronze propellers and blades subject to separate technical approval | Manufacture of spare parts for ship repair; restoration of diesel, pump, deck and port machinery |
| Mechanical engineering and industrial equipment | Machine bed castings, machine base plates, cast equipment supports, industrial mechanism housings, flywheels, drive pulleys, levers, cast blanks for machining, non-standard cast parts to customer drawings | Manufacture and repair of machines, mechanisms, process equipment and special-purpose equipment |
| Pump, gearbox and drive equipment | Pump bodies, covers and volutes, pump impellers, gearbox housings and covers, bearing-unit housings for drives, hubs, couplings, cast blanks for drive parts | Manufacture and repair of pumps, gearboxes, drives and rotating assemblies |
| Industrial valves and pipeline equipment | Bodies of valves, gate valves, check valves and dampers, valve covers, filter housings, flanged nozzles, cast pipeline connection elements | Manufacture and repair of parts for industrial, marine, energy and engineering pipeline infrastructure |
| Conveyor and lifting/transport equipment | Conveyor drums, drive and tension sprockets, roller supports, tensioning-device housings, load blocks, rope sheaves, hook blocks, brake drums for lifting mechanisms | Spare parts for conveyors, lifts, transfer lines and conveying systems |
| Railway sector and rolling-stock repair | Cast parts for auxiliary locomotive units, covers and housings for repair assemblies, brake mechanism elements, railway equipment brackets, bushings for articulated joints, cast blanks for locomotive and wagon repair facilities | Wagon repair, locomotive repair, modernization and manufacture of spare parts to drawings or samples |
| Energy, boiler and electrical equipment | Circulation and feed pump bodies, smoke-exhauster and fan housings, furnace grates, heat-resistant plates, boiler-unit doors, heat-exchanger supports, cast parts for biomass boilers, housing parts for generator and electric motor assemblies | Repair and maintenance of CHP plants, boiler houses, pumping stations, heat and engineering infrastructure |
| Construction, road and municipal machinery | Special-machinery hubs, cast blade elements, shoes and segments of working equipment, linkage levers, hydraulic cylinder supports, bushing assemblies for articulations, wear-resistant liners, cast parts for municipal machines | Manufacture of spare parts for excavators, bulldozers, road machinery, municipal machines and special vehicles |
| Agricultural, forestry and peat-extraction machinery | Angle gearbox housings for agricultural machinery, hydraulic manipulator parts, cast grabs, forestry trailer supports, agricultural trailer hubs, attachment brackets, peat-extraction machine elements, bushings for articulated joints | Parts for machines operating on weak soils, in forests, on peatlands and in severe service conditions |
| Tracked machinery and undercarriages | Cast track links subject to separate engineering review, track shoes, drive-wheel segments, idler wheels, track tensioner housings, undercarriage support elements, bushings and pin assemblies, wear-resistant tracked-system elements | Development and manufacture of undercarriage parts, repair castings, pilot batches and cast equivalents of welded or forged parts |
| Mining, shale and cement industry | Armor and lining plates, crushing elements, hammers, beaters, crusher jaws, screen and crusher grates, mill segments, slurry pump parts, wear-resistant inserts | Parts for crushing, conveying, pumping and processing abrasive materials |
| Processing industry | Process pump and mixer housings, agitator blades, impellers, shaft supports for process lines, scraper and knife-unit holders, cast parts for woodworking, food and chemical equipment | Repair and modernization of process equipment, manufacture of custom parts, replacement of worn assemblies |
| Metallurgical industry | Heat-resistant grates, hearth plates, cast grids, furnace and charging equipment parts, roller-line supports, cast guide elements, wear-resistant parts for transporting metal and charge materials | Spare parts for equipment operating at elevated temperatures, impact loads and abrasive wear |
| Steel structures, tanks and construction metal products | Cast hinge units for steel structures, column support shoes, cast anchor elements, tank flange rings, cast lugs, connecting forks, frame and support assemblies | Cast elements for welded structures, tanks, frames, supports and construction metal products |
| Repair companies, service providers and aftermarket | Repair and copy castings from samples, equivalents of discontinued parts, single cast blanks, pilot batches, replacement castings for old equipment, machined repair parts | Overhaul, equipment restoration, reverse engineering, small-batch and non-standard spare part manufacture |
West Baltic Group manufactures castings and cast blanks to customer drawings. The specific manufacturing cost is determined after analysis of the part design, material, weight, dimensions, wall thicknesses, machining, heat-treatment and quality-control requirements.
Information about applicable materials, machining capabilities, equipment, quality control and testing, and the procedure for submitting a drawing for quotation is available in the relevant sections of the site: Materials, Machining, Equipment, Quality control and testing. For a quick request, use the Request a quote page.
Production by industry
What we manufacture
| Typical castings | Cylinder heads for marine diesel engines, cast blanks for cylinder liners, housing parts for diesel assemblies, marine pump parts, marine valve bodies, bronze bushings for shafts and deck mechanisms, pulleys and blocks for rigging equipment, cast mooring and port equipment elements, bronze propellers and blades subject to separate technical approval |
|---|---|
| Purpose | Manufacture of spare parts for ship repair; restoration of diesel, pump, deck and port machinery |
| Typical castings | Machine bed castings, machine base plates, cast equipment supports, industrial mechanism housings, flywheels, drive pulleys, levers, cast blanks for machining, non-standard cast parts to customer drawings |
|---|---|
| Purpose | Manufacture and repair of machines, mechanisms, process equipment and special-purpose equipment |
| Typical castings | Pump bodies, covers and volutes, pump impellers, gearbox housings and covers, bearing-unit housings for drives, hubs, couplings, cast blanks for drive parts |
|---|---|
| Purpose | Manufacture and repair of pumps, gearboxes, drives and rotating assemblies |
| Typical castings | Bodies of valves, gate valves, check valves and dampers, valve covers, filter housings, flanged nozzles, cast pipeline connection elements |
|---|---|
| Purpose | Manufacture and repair of parts for industrial, marine, energy and engineering pipeline infrastructure |
| Typical castings | Conveyor drums, drive and tension sprockets, roller supports, tensioning-device housings, load blocks, rope sheaves, hook blocks, brake drums for lifting mechanisms |
|---|---|
| Purpose | Spare parts for conveyors, lifts, transfer lines and conveying systems |
| Typical castings | Cast parts for auxiliary locomotive units, covers and housings for repair assemblies, brake mechanism elements, railway equipment brackets, bushings for articulated joints, cast blanks for locomotive and wagon repair facilities |
|---|---|
| Purpose | Wagon repair, locomotive repair, modernization and manufacture of spare parts to drawings or samples |
| Typical castings | Circulation and feed pump bodies, smoke-exhauster and fan housings, furnace grates, heat-resistant plates, boiler-unit doors, heat-exchanger supports, cast parts for biomass boilers, housing parts for generator and electric motor assemblies |
|---|---|
| Purpose | Repair and maintenance of CHP plants, boiler houses, pumping stations, heat and engineering infrastructure |
| Typical castings | Special-machinery hubs, cast blade elements, shoes and segments of working equipment, linkage levers, hydraulic cylinder supports, bushing assemblies for articulations, wear-resistant liners, cast parts for municipal machines |
|---|---|
| Purpose | Manufacture of spare parts for excavators, bulldozers, road machinery, municipal machines and special vehicles |
| Typical castings | Angle gearbox housings for agricultural machinery, hydraulic manipulator parts, cast grabs, forestry trailer supports, agricultural trailer hubs, attachment brackets, peat-extraction machine elements, bushings for articulated joints |
|---|---|
| Purpose | Parts for machines operating on weak soils, in forests, on peatlands and in severe service conditions |
| Typical castings | Cast track links subject to separate engineering review, track shoes, drive-wheel segments, idler wheels, track tensioner housings, undercarriage support elements, bushings and pin assemblies, wear-resistant tracked-system elements |
|---|---|
| Purpose | Development and manufacture of undercarriage parts, repair castings, pilot batches and cast equivalents of welded or forged parts |
| Typical castings | Armor and lining plates, crushing elements, hammers, beaters, crusher jaws, screen and crusher grates, mill segments, slurry pump parts, wear-resistant inserts |
|---|---|
| Purpose | Parts for crushing, conveying, pumping and processing abrasive materials |
| Typical castings | Process pump and mixer housings, agitator blades, impellers, shaft supports for process lines, scraper and knife-unit holders, cast parts for woodworking, food and chemical equipment |
|---|---|
| Purpose | Repair and modernization of process equipment, manufacture of custom parts and replacement of worn assemblies |
| Typical castings | Heat-resistant grates, hearth plates, cast grids, furnace and charging equipment parts, roller-line supports, cast guide elements, wear-resistant parts for transporting metal and charge materials |
|---|---|
| Purpose | Spare parts for equipment operating at elevated temperatures, impact loads and abrasive wear |
| Typical castings | Cast hinge units for steel structures, column support shoes, cast anchor elements, tank flange rings, cast lugs, connecting forks, frame and support assemblies |
|---|---|
| Purpose | Cast elements for welded structures, tanks, frames, supports and construction metal products |
| Typical castings | Repair and copy castings from samples, equivalents of discontinued parts, single cast blanks, pilot batches, replacement castings for old equipment, machined repair parts |
|---|---|
| Purpose | Overhaul, equipment restoration, reverse engineering, small-batch and non-standard spare part manufacture |
Manufacturing cost is calculated after analysis of the part design, material, weight, dimensions, wall thicknesses and requirements for machining, heat treatment and quality control.
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